{"id":2398,"date":"2026-05-26T17:50:17","date_gmt":"2026-05-26T15:50:17","guid":{"rendered":"https:\/\/prodengroup.com\/proyectos\/functional-safety-fat-for-new-machinery-in-recycled-paper-manufacturing\/"},"modified":"2026-06-01T09:12:09","modified_gmt":"2026-06-01T07:12:09","slug":"functional-safety-fat-for-new-machinery-in-recycled-paper-manufacturing","status":"publish","type":"proyectos","link":"https:\/\/prodengroup.com\/en\/proyectos\/functional-safety-fat-for-new-machinery-in-recycled-paper-manufacturing\/","title":{"rendered":"Functional Safety FAT for New Machinery in Recycled Paper Manufacturing"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">International project developed by PRODEN GROUP for a Lleida-based company specialized in 100% recycled paper and waste recovery<\/h2>\n\n<p class=\"wp-block-paragraph\">At <a href=\"https:\/\/prodengroup.com\/en\/\" type=\"link\" id=\"https:\/\/prodengroup.com\/en\/\">PRODEN GROUP<\/a>, we have supported an industrial company in Lleida specialized in the manufacture of 100% recycled paper and waste recovery processes during a new phase of incorporating industrial machinery manufactured in China.<\/p>\n\n<p class=\"wp-block-paragraph\">The project, developed by the <strong><a href=\"https:\/\/prodengroup.com\/en\/soluciones\/engineering\/\" type=\"link\" id=\"https:\/\/prodengroup.com\/soluciones\/engineering\/\">Engineering<\/a><\/strong> area, has included FAT validation work and functional safety review at two different manufacturer locations, within a much broader process of technical support and international coordination.<\/p>\n\n<h2 class=\"wp-block-heading\">Engineering and Functional Safety from the Manufacturing Phase<\/h2>\n\n<p class=\"wp-block-paragraph\">The intervention was carried out during the FAT (Factory Acceptance Test) phase, a critical point within any industrial machinery incorporation project.<\/p>\n\n<p class=\"wp-block-paragraph\">At this stage, aspects related to the following are validated:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>general operation of the installation<\/li>\n\n\n\n<li>integration of safety systems<\/li>\n\n\n\n<li>control logic<\/li>\n\n\n\n<li>safety functions<\/li>\n\n\n\n<li>compliance with technical requirements<\/li>\n\n\n\n<li>and machine behavior before shipment<\/li>\n<\/ul>\n\n<p class=\"wp-block-paragraph\">The work carried out by PRODEN GROUP has included:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>technical support during the design phase<\/li>\n\n\n\n<li>review of electrical and safety diagrams<\/li>\n\n\n\n<li>monitoring of the manufacturing process<\/li>\n\n\n\n<li>technical coordination between manufacturer, client, and PRODEN GROUP<\/li>\n\n\n\n<li>and validation of functional safety requirements before equipment shipment<\/li>\n<\/ul>\n\n<h2 class=\"wp-block-heading\">Detecting Deviations in FAT Allows Correction at Source<\/h2>\n\n<p class=\"wp-block-paragraph\">During the validation sessions conducted at the factory, various technical aspects and deviations related to functional safety, system integration, and validation of safety functions in accordance with <a href=\"https:\/\/www.iso.org\/standard\/53640.html\" type=\"link\" id=\"https:\/\/www.iso.org\/standard\/53640.html\">ISO 13849<\/a> criteria were detected.<\/p>\n\n<p class=\"wp-block-paragraph\">\ud83d\udc49 This is precisely where the value of a properly executed FAT lies.<\/p>\n\n<p class=\"wp-block-paragraph\">Early identification of deviations allows:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>correcting problems before shipment<\/li>\n\n\n\n<li>reducing modification costs at destination<\/li>\n\n\n\n<li>minimizing incidents during commissioning<\/li>\n\n\n\n<li>verifying consistency between design, control logic, and safety functions<\/li>\n\n\n\n<li>and avoiding operational impacts once the machinery is installed<\/li>\n<\/ul>\n\n<p class=\"wp-block-paragraph\">In projects of this type, the FAT does not only validate the machine&#8217;s operation.<\/p>\n\n<p class=\"wp-block-paragraph\">\ud83d\udc49 It also allows verification of whether the implemented safety functions actually meet the criteria defined during the design and evaluation phase.<\/p>\n\n<p class=\"wp-block-paragraph\">Correcting at source always represents a technical, economic, and operational advantage compared to acting when the machine is already integrated into the plant.<\/p>\n\n<h2 class=\"wp-block-heading\">International Coordination in Machinery Incorporation Projects<\/h2>\n\n<p class=\"wp-block-paragraph\">This type of project requires much more than a one-time validation at the factory.<\/p>\n\n<p class=\"wp-block-paragraph\">Behind each FAT validation, there is continuous work involving:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>document review<\/li>\n\n\n\n<li>technical monitoring<\/li>\n\n\n\n<li>international coordination<\/li>\n\n\n\n<li>functional validation<\/li>\n\n\n\n<li>and support throughout the different project phases<\/li>\n<\/ul>\n\n<p class=\"wp-block-paragraph\">From the Engineering area of PRODEN GROUP, the objective is to ensure that the machinery arrives at the plant in suitable conditions to face the next phase of installation, integration, and final validation under real operating conditions.<\/p>\n\n<h2 class=\"wp-block-heading\">Next Project Phases<\/h2>\n\n<p class=\"wp-block-paragraph\">Following the FAT phase and the implementation of identified corrections, the project will continue with:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>machinery reception at the plant<\/li>\n\n\n\n<li>final installation and integration<\/li>\n\n\n\n<li>commissioning<\/li>\n\n\n\n<li>and operational validation under real production conditions<\/li>\n<\/ul>\n\n<p class=\"wp-block-paragraph\">\ud83d\udc49 It is in this final stage where the actual behavior of the installation within its operational environment is definitively validated.<\/p>\n\n<h2 class=\"wp-block-heading\">Project Developed by PRODEN GROUP | Engineering<\/h2>\n\n<p class=\"wp-block-paragraph\">International project developed by <a href=\"https:\/\/prodengroup.com\/en\/\" type=\"link\" id=\"https:\/\/prodengroup.com\/en\/\">PRODEN GROUP<\/a> from the <strong><a href=\"https:\/\/prodengroup.com\/en\/soluciones\/engineering\/\" type=\"link\" id=\"https:\/\/prodengroup.com\/soluciones\/engineering\/\">Engineering<\/a><\/strong> area, specialized in:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>industrial machinery incorporation<\/li>\n\n\n\n<li>FAT and SAT validation<\/li>\n\n\n\n<li>functional safety<\/li>\n\n\n\n<li>design and diagram review<\/li>\n\n\n\n<li>international technical coordination<\/li>\n\n\n\n<li>and industrial machinery adaptation<\/li>\n<\/ul>\n","protected":false},"featured_media":2399,"template":"","area-de-proyecto":[43],"categoria-de-proyecto":[74],"class_list":["post-2398","proyectos","type-proyectos","status-publish","has-post-thumbnail","hentry","area-de-proyecto-engineering","categoria-de-proyecto-paper"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>industrial machinery FAT validation<\/title>\n<meta name=\"description\" content=\"International FAT validation and functional safety project for a company specialized in recycled paper and waste recovery.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/prodengroup.com\/en\/proyectos\/functional-safety-fat-for-new-machinery-in-recycled-paper-manufacturing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta 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